Motion Control of Hydraulic Winch Using Variable Displacement Motors

Abstract

To compete in the open market of the offshore crane industry, it is imperative for the manufacturer to continuously improve crane operability. In this context, the crane operability is expressed by means of a so-called weather window. The weather window is computed from the crane characteristics in combination with that of the vessel and the payload to be handled. It returns a set of boundaries for when it is accepted to perform a planned lift, mainly in terms of current sea-state and wind. The most important crane operability characteristics that enter into the computation of the weather window are maximum wire velocity and load capacity. This thesis focuses on how to improve the operability of active heave compensated offshore cranes. Two ways of achieving that goal have been investigated, namely, an improved control strategy and the use of model-based lift planning. The system investigated is the hydraulic active/passive winch system used by National Oilwell Varco. A new control strategy for the system was developed, tested, and implemented. The new strategy utilizes that variable displacement of the hydraulic motors of the active system of the winch drive. The strategy, semi secondary control, gave significant benefits in terms of reduced peak-pressure, increased load capacity, increased wire-speed capacity, and smoother winch performance at low winch speed. The results were validated and verified through simulations and in-field measurements.